Tag: Metal Powder

10 Commonly Used 3D Printing Metal Powders and Their Wide Application Fields titanium alloy metal

In modern production, 3D printing innovation is creating quickly and bring in widespread attention in numerous areas. Among them, 3D printing metal powder is among the essential materials for understanding the manufacturing of high-performance metal components. The adhering to will certainly introduce 10 frequently used 3D printing steel powders and their vast application areas. ^ 1. Stainless-steel powder:

Stainless-steel powder is composed of elements such as iron, nickel and chromium and has exceptional rust resistance and mechanical buildings. The powder is commonly used in industries such as automobile, aerospace and medical devices to create high-strength, corrosion-resistant components.

2. Titanium alloy powder:

Titanium alloy powder has outstanding toughness and light-weight residential or commercial properties and is used in the production of aerospace, clinical implants and high-performance sporting activities tools. This powder is made from pure titanium alloyed with other metals such as aluminum, vanadium, and so on

3. Light weight aluminum alloy powder:

(3d printing powder)

Light weight aluminum alloy powder is made by alloying light weight aluminum with various other steel elements (such as copper, magnesium, etc) and has high strength, good thermal conductivity and deterioration resistance. It is extensively utilized in auto manufacturing, aerospace and shipbuilding sectors.

4. Nickel alloy powder:

Nickel alloy powder is alloyed with nickel and other alloying aspects (such as molybdenum, chromium, etc) and has superb heat, rust resistance and put on resistance. This powder is extensively used in aerospace engines, chemical devices and petroleum sectors.

5. Copper alloy powder:

Copper alloy powder is composed of copper and other steel elements (such as tin, zinc, and so on) and has terrific electric conductivity and mechanical residential properties. Therefore, it is extensively made use of in fields such as electronic gadgets, electric adapters, and craft items.

6. Iron alloy powder:

(3d printing powder)

Ferroalloy powders are made use of to make high-strength, wear-resistant parts, such as auto components and mechanical parts.

7. High entropy alloy powder:

High-entropy alloy powder is a product composed of a selection of elements and has a relatively uniform composition. Because of their distinct atomic structure and non-solidifying morphology, high-entropy alloys have outstanding mechanical homes, deterioration resistance and high-temperature security. Application locations include components manufacturing in high-temperature and harsh settings in the aerospace, power, and chemical industries.

8. Tungsten alloy powder:

Tungsten alloy powder is used to make high-temperature tools and electrodes and is commonly made use of in aerospace, electric lights, and digital markets.

9. Tin alloy powder:

Tin alloy powder is made use of to make soldering products and digital parts, with good solderability and rust resistance.

10. Silver alloy powder:

Silver alloy powder is commonly used in digital gadgets, conductive bonding, and medical gadgets due to its great conductivity and corrosion resistance.

(3d printing powder)

These 3D-printed metal powders are refined via powder bed blend, powder extrusion, or powder sintering and can create metal elements with complicated shapes and high efficiency. Various steel powders appropriate for different areas and application demands, offering even more options and flexibility for the manufacturing sector.

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In modern production, 3D printing innovation is creating quickly and bring in widespread attention in numerous areas. Among them, 3D printing metal powder is among […]

What are the main aerosol methods for producing metal alloy powders

Gas atomization, or gas atomization, is a method used to create metal alloy powders. Gas atomization works by breaking up the liquid metal stream with high-speed airflow into small drops and solidifying it into powder. Powder preparation has been a major development area for special alloy and high-performance powders due to its benefits of high purity and low oxygen content. It also offers controllable particle size, a low cost of production, and a high degree of sphericity. The following are some representative gas atomization techniques for powder production:
Laminar flow atomization is a technology that uses a laminar flow to atomize particles.

The German company etc. proposed a technology for laminar atomization. This technology offers significant improvements over conventional nozzles. The improved atomizing node has a narrow powder particle distribution, high atomization efficiency and a cooling rate of 106-107K/sec. The copper, aluminum and 316L stainless-steel, etc., can be atomized under a 2.0MPa atomization force. Ar or Nitrogen is used to atomize the powder, with an average particle size of 10mm. It is a process that produces most metal powders and has a low gas usage. The technical control of this process is difficult. It is also unstable. And the output (metal mass flow rate less than 1kg/min), is low. This is not suitable for industrial production.

Ultrasonic tightly combined atomization technology

Close-coupled Ultrasonic Atomization Technology optimizes ring-slot nozzles so that airflow velocity is greater than the speed of sound and metal mass flow rate is increased. When atomizing high-surface energy metals like stainless steel, the average size of the particles can reach around 20mm and the standard deviation can be as little as 1.5mm.

The technology can be used to produce amorphous, fast-cooling or amorphous particles. The current development of this equipment shows that it is the next step in the development of tightly coupled technology. It can be applied to a wide range of materials such as alloy powders and micro stainless steel.

Hot gas atomization

In the last few years, an American company has done a lot research on the mechanism and effect of hot-gas atomization. In the United States, a company heated gas to 200-400degC under pressure of 1.72MPa to atomize a silver alloy and tin alloy. It found that the particle size and standard deviation decreased as the temperature increased. The hot gas atomization process is more efficient than traditional atomization, consumes less gas, and can be easily implemented on conventional atomization machines. It’s a promising technology.

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Gas atomization, or gas atomization, is a method used to create metal alloy powders. Gas atomization works by breaking up the liquid metal stream with […]

Water atomization is one of the important preparation methods for 3D printing metal powder

technology allows for 3D printing. Its most notable advantage is the ability to generate parts in any shape directly from computer graphics data, without any machining and molds. This greatly reduces the product development cycle while increasing productivity and reducing costs. Metal powder, the main raw material in 3D printing metal parts, has caught people’s interest. 3D Printing Metal Powder is the most valuable and important part of 3D Printing Industry Chain of Metal Parts.

Metal powder preparation process

The metal powder preparation processes can currently be divided into reduction, electrolysis and carbonyl decomposition methods, as well as grinding, atomization etc. Depending on the preparation process. In the powder metallurgy sector, powders produced by reduction electrolysis or atomization are the most commonly used raw materials. The atomization technique can be used for alloy powder production, and modern atomization can also control powder shape. The development of the atomization cavities has greatly improved the efficiency of atomization, making the atomization technique the most popular method to produce powder. The atomization technique meets the specific requirements of 3D printed consumable metals powder. The atomization process is a mechanical method for pulverizing the molten metal to particles of a size less than or equal to 150 mm.

Water atomization

The water atomization process is one of the cheapest methods of production for atomized powder. The atomization media water is cheap and easy to get, but it also provides excellent atomization. The domestic water atomization technique is used mainly to produce steel, matrix powder for diamond tool, pre-alloy, powder for hard-surface technology, and iron and nickel-based magnet powders. The specific heat of water being much greater than the gas’s, it is possible that the metal droplets will solidify and become irregular during the atomization. Water will react with other metals or alloys that have a high level of activity. In addition, contact with the water during the atomization will increase the amount of oxygen in the powder. This limits the use of water atomization for metal powders of high sphericity with low oxygen contents.

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technology allows for 3D printing. Its most notable advantage is the ability to generate parts in any shape directly from computer graphics data, without any […]

3D Printing Metal Powder Properties

Currently, 3D printing metal powder materials include stainless steel, die steel, nickel alloys, titanium alloys, cobalt-chromium alloys, aluminum alloys and bronze alloys.
Iron-based alloys are the most commonly used metal material in engineering technology. These metals are most commonly used for the creation of complex structures, such 3D printing with stainless steel. This technology is more durable than traditional casting or forging, and it can withstand high temperatures and wear well. It has excellent dimensional accuracy, material utilization, and chemical resistance. It is extensively used in aerospace and machine manufacturing as well as shipbuilding, automotive, and other industries.

Titanium alloy’s strength and toughness are combined with low specific gravity and corrosion resistance. It is ideal for high-performance aerospace and automotive engineering applications. It is also used for the manufacture of biomedical implant, which are high-modulus, low modulus, and have strong fatigue resistance.

Cobalt and chrome alloys are often used in surgical implant applications such as alloy knee joints, alloy hip joints, and all-alignment artificial joints. This is due to their high wear resistance and biocompatibility.

Aluminum alloy is one of the most popular non-ferrous metals structural materials in industry. It is low in density and has a high specific strength. Additionally, it is similar to or even better than high quality steel. 3D printing of aluminum alloys has been shown to produce parts with dense structures and mechanical properties comparable or even better than castings. They can achieve a 22% reduction in quality, while the cost of traditional process parts can be cut by 30%.

Copper alloys exhibit excellent electrical and thermal conductivity. The excellent thermal conductivity of copper in thermal management applications allows for design freedom and the ability to produce intricate internal structures as well as conformal cooling channels.
You can divide the metal powder preparation methods into electrolysis, reduction, grinding and atomization. depending on the preparation method. The two most common powder making methods in China at the moment are the argon-atomization method and plasma rotating electro method.

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Currently, 3D printing metal powder materials include stainless steel, die steel, nickel alloys, titanium alloys, cobalt-chromium alloys, aluminum alloys and bronze alloys. Iron-based alloys are […]

How to Produce 3D Printing Metal Powder

What does 3D printing of metal powder mean? 3D printing with metal powder is an advanced 3D technology. This 3D printing method uses metal powder to print parts directly from metal. It is used primarily for the formation of complex structures.

How can I make metal powder for 3D printing?
The fundamental aspect of powder metalurgisty is the manufacturing of metal powders. Different techniques can be used to make powders.
Solid state reduction, electrolysis and chemical methods are the most popular ways to produce metal powder.

Many manufacturers resort to electrolysis and other reduction methods when producing elemental metal particles. These methods aren’t suitable for producing alloy powders. However, they are not suitable for making alloy powders. Manufacturers however use them to create alloy powders.

An alternative method for producing powdered metallic metals is to use electrolysis. Different metals are deposited in sponges or powders by selecting the appropriate composition, temperature and concentration. Following that can be washed, dried, reduced, annealed, and crushed. This produces metal powder that is extremely pure. This method is used to produce high conductive copper powder.

Atomization refers to the method of pulverizing molten metallic into smaller pieces than 150 m M. According to how the metal is broken, the methods for atomization include centrifugal, ultrasonic, and two stream atomization. All of the atomization processes have different characteristics. They have all been used successfully in industrial production.

3D Printer Powder Cost

Price is affected by many things, such as the demand and supply in the market and industry trends. Economic activity and market sentiment are also important.
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3D printing metal powder supplier

Technology Co. Ltd. (), is a trusted 3D Printing Metal Powder manufacturer and 3D Printing Metal Powder supplier. They have over 12 years of experience. All of our products can be shipped worldwide.

You can find high-quality 3D Printing Metal powder here Get in touch You can also send us an inquiry. (brad@ihpa.net)

What does 3D printing of metal powder mean? 3D printing with metal powder is an advanced 3D technology. This 3D printing method uses metal powder […]

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